We've run around the PLEK debate many times here on TB. This from the PLEK marketing department blurb:
While a skilled luthier or technician can do a good job, the PLEK machine can level frets with an accuracy of up to 0.001 mm (1/1000 of a millimeter), which is far more precise than what any human can achieve by hand.
I question this statement. First an accuracy of .001mm is a challenge for a machine such as a PLEK that uses a rotary cutter. To get that kind of accuracy the neck would need to securely supported its whole length and the cutter would need to be vibration free. All the setups I have seen of a PLEK machine have the neck supported at the headstock and half way along its length. That would not be sufficient to prevent vibration in the neck caused by the rotary cutting action. It would be critical to eliminate vibration to achieve the kind of precision advertized.
PLEK's statement of accuracy is also meaningless. That level accuracy is far beyond the tolerance of the strings that will be installed. Such accuracy is analogous to brewing your coffee at precisely 197.274 F. There is an appropriate level of accuracy in fret levelling as there is in brewing coffee. A good luthier is capable of achieving and even exceeding that level of accuracy.
I have hand re-levelled a number of plekked instruments, and there are plenty of techs like myself who could have done the job.
Yes, that "accuracy" statement was obviously written by the marketing department, not by an engineer or machinist. That 0.001mm number is specification of the resolution of the Scales. In precision machines, the Scales are the long bars with sliding sensors that measure the movement of the sensor head vs the bar. The bar is made of glass, and has a "ruler" of extremely fine lines etched into it. The sensor head has an LED lamp and sensor which detects those tiny lines as they go past. Those lines are typically 0.001mm apart. So, the sensor is theoretically capable of measuring a movement as small as 0.001mm. That's the Resolution of the Scale, and it is common for most common CNC machines. The marketing guy just read that number off the spec sheet of the Scales.
However that is
not the overall Accuracy of the machine. The height that the fret is ground to, as compared to the height specified in its computer data map, will depend on the summation of mechanical tolerances of the machine. End play, backlash, flexing of the frame, etc, all add up to reduce the accuracy.
The PLEK is a nicely designed and built machine, but it's in the light duty class, as CNC machines go.
The Accuracy of a PLEK is probably around +/- 0.001" or 0.025mm. That would be typical of CNC machines of that size and weight class and structural design. And that's certainly accurate enough to do precision fretwork on an electric bass.
And that's about the same accuracy that a competent Luthier can get with good technique with a leveling beam. Without all the math and computer power.
A PLEK machine, used correctly, has some advantages that can save some time correcting tricky necks. But it's not significantly more accurate than a good job done by a Luthier.