Rubber or Zinc for Casters?

Rubber or other plastic material. The zinc would just tear up any floor not covered by carpet. Maybe the zinc is able to handle heavier loads, but still, you're going to destroy most floors.
Going to ride rough as hell too.

4" casters, urethane tread is pretty standard in the touring industry
 
Thanks for the suggestions. I'm pretty rough on casters, so I was hoping that there was a stronger solution than rubber.
Are you rougher than the touring industry? The urethane tread wheels like Colson have done well for me and I had maybe 100 ofthe 4" swivel casters on a variety of cases with very little trouble. Replaced them after about 1000 shows (or sold the cases it they were getting rough).
 
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"Rubber" is a generic term as well as a specific material, similar to how band-aid is a brand of bandage, but everyone calls any bandage under the sun a band-aid.

Urethane is stronger and tougher than a generic rubber tread wheel. It's used in automotive applications when rubber is too soft or defective, or more performance and longevity is required.

Are you rough on the wheel itself, with the material falling off, or is the ball bearing swivel and metal frame the issue?

For tilt back cabs, I found skateboard trucks to be superior to most of what is available for them. Maybe they'd be a solution for you?
 
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Some things to consider. Softer wheels help to absorb vibrations when your pulling the cab across a rough surface making it easier on the electronics and other cab parts. Also, the larger the wheel the easier it is to roll across carpet or grass. Consider getting casters with brakes. They'll come in handy if you need to park it on a ramp.
 
Thanks for the recommendations everyone. For a little bit more information, I'm replacing the casters on a 6x10 with a squared bottom (as opposed to the slanted bottom like an Ampeg 6x10 or 8x10) that are built into a housing. Ergo, I'm a big limited on caster choices.
 
There are trade offs.
Taking it to the extreem,
huge cast iron wheels might be
best in terms of durability and
being able to handle crossing mud, soft lawns
and loose gravel parking lots.

They would transmit a lot of vibratons to
whatever is rolling on them and I feel
certain they would be quite unwelcome
on your guitarist's new, polished, hardwood flooring.
 
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