Hey JTrolt;
Actually, yes. That was exactly the problem I had with Target's EM9000, when I was working with it about 7 years ago. There were so many great things about EM9000, but I kept getting these little "craters". The finish would level out to a beautiful clear gloss.....but there were these little random cone-shaped holes in the surface. And they couldn't be filled with more coats. The next coat wouldn't flow into the crater, it would pull away from it and make it bigger. I even tried filling them with CA glue. I talked to Target about it, and they said it was something to do with the shelf life of the product. Some element in the mix was separating and pre-curing into little beads, which then acted like a contaminant. It wasn't an actual contaminant. They were working on the problem. I gave up on EM9000 solely because of that cratering problem.
They eventually gave up on EM9000 and discontinued it. And they came out with EM9300 to replace it. Same general type of finish, but they call EM9300 Water-Base Polycarbonate Urethane. Some different chemistry.
Obviously, the cratering problem was a big concern when I ordered my first quart of EM9300. But no sign of it so far. It appears that they've solved that problem. EM9300 is even better than Varathane Ultimate at flowing into and filling sanding scratches and defects in the coats underneath. I'm working on my first gallon of it now, and I don't believe Jeremy and I have seen any cratering.
Many thanks for that reply, Bruce. I did suspect an extended sit on the shelf may have had something to do with it.
May have to try some of the new formula (no 5 gallon buckets!)
I'll also interject, the best new formulation I've found recently is a new offering from Old Masters. I had been using Master's Armor, and enjoying it's performance. Sprays/levels/sands like a dream, and is formulated for hardwood floors, so it is formulated for both spray or brushing and sets up quite hard. A catalyst can be added to the final coat to harden it a bit more for "high traffic areas" of hardwood floors. (or guitar bodies?)
However, despite it being formulated for floors, it does not build a thick coating very quickly. Priced in the neighborhood of $50-60 /gallon, so the coats are not that costly.
Enter their newest offering: Old Master's Apex. Now this stuff builds fast and is extra thick, more like the Varathane. Spraying is the only recommended method of application, and you may have to ask at the counter if an Old Master's dealer carries it. They make a deal out of it being for "professional use only" and don't display on the retail shelves, probably due to the "spray only" formulation. Diamond Vogel distributes it.
Also found you pretty much need a pressurized cup or pot to push it through the gun. Just too thick to draw through a gravity gun, but if you're already equipped with such a setup, it's worth a try. Also takes the same hardening agent as the Master's Armor, so that may be of assistance when buffing. Main thing that knocked my socks off about it was that I can get a finish that has things looking buttery smooth with just 2 coats on raw maple. It's still running very reasonably priced at ~ $60 per gallon.
Not an argument against EmTech, or for Old Masters, just a loose comparison, and another option to consider that could also be well suited for guitar bodies.
What does all this cabinetmaker stuff have to do with luthier's corner?
I've got some curly maple, mahogany and alder amp cabs in the works. They will house hand made tube amps, and the builder wanted burst finishes/ exotics to compliment classic and contemporary guitar bodies, featuring fully buffed, deep high gloss surfaces. Looking forward to the finishing, and will likely share here, if interested.
The finishing processes are definitely the same, hence my lurking and occasional comments, but want to make sure I'm not hijacking. Maybe I start a build thread for those alone?
Thanks again!