Figured I'd do a practice run for this Floyd Rose tremolo system before I start carving big holes in the face of my build.
I found a scrap 2x6, which is close enough. I didn't even bother squaring it all off, I just need to learn the process here, we're not going for "pretty".
No real pics of the front routing for the flush mount part, because it is what it is. Put template on, rout it to depth. You do have to mark for the locating hole and drill that out, but it's not terribly hard either. I used my 1/2" forstner bit, which fit perfectly in the corner of the template and marked the location great due to the little brad point in the forstner bit itself. Easy-peasy. Then drill almost all the way through, flip and finish from back side to stop blow-out. I just routed it to some random depth. I'm not sure why StewMac even gives you a depth here because you're gonna come from the back side to a given depth from the top anyways, so I just went until I was happy with how deep it was.
For those who haven't done such a thing, this is the StewMac template set. You start by routing a typical flush mounted Floyd setup, and then move on to the recess setup. Routing the front was easy enough, but for those who
have done this, you know that StewMac leaves out one important bit for the rear cavity template, the insert to route the block section deeper. So my first task was to build that insert, because without it I don't see how you could do this operation correctly.....
With my insert made this wasn't terribly difficult, and I had a rear cavity for the claw and springs....
Yeah, looks good for a first attempt.
From there you switch to the recess template set and rout your recess depth on the front. I went with 5/16" here for the "extra tremolo action", he was a hair metal guitarist, there's gonna be some squeedlies and a lot of meedlies and several of crazy dive bombs.
But yeah, after routing that I have this...
Yup, that'll work. And it all makes sense now. This is why we practice on scrap first.
I do want to give a quick shout-out to my man
@Rôckhewer and his coworkers who were more than willing to chat with me on the phone. Sorry Rock, I forget the guy's name (I'm horrible with names) but I really appreciate his insight into how to approach this stuff and what the heck I'm doing. It helped a lot man! I think we're ready to move on to the real guitar now. But first I'm going to go spend a weekend in the San Yuan Islands on my buddy's boat....
Yes, we're spending the weekend on the boat. That thing is 72'-8" long (that's just over 22 meters for my non-American friends), has a full galley and has 4 state rooms in it....
Viking Yachts 72 Enclosed Bridge - 72EB