Winter Build Off 2018 - Walnut Overload

That sounds amazingly good. I'll be looking for that on my next run.

My go-to lately has been Founders Azaca IPA. It comes in a 15 pack of cans for $18 and it's fantastic. Since it's seasonal, I get it when it's around. All Day IPA was my other pick from Founders, no one hates that beer, even my "non-IPA" friends.

IPA is pretty much all I care to drink. I may have more faves of them than I have favorite basses! Of course, beers and sharp tools never hang out together, that's a given. Beers and basses? Now that's at least a weekly occurrence.
 
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Speaking of complex, I started to do the "math" on the wood percentages. And I tell ya, it's not easy. I may need @Scoops to help me figure out the formula. There's 3 dimensions to consider, but then wood gets removed. So are we starting with the 65% as the pre-cut amount dimensional? Or is it volume? Weight?

(if not, I'm still cracking open a beer, you can't stop me :thumbsup:)
 
That sounds amazingly good. I'll be looking for that on my next run.

My go-to lately has been Founders Azaca IPA. It comes in a 15 pack of cans for $18 and it's fantastic. Since it's seasonal, I get it when it's around. All Day IPA was my other pick from Founders, no one hates that beer, even my "non-IPA" friends.

IPA is pretty much all I care to drink. I may have more faves of them than I have favorite basses! Of course, beers and sharp tools never hang out together, that's a given. Beers and basses? Now that's at least a weekly occurrence.

Likewise, pretty much all IPAs at this point. Tree House only sells at the brewery, so you'd have to drive to Central Mass (worth the trip :-D). This is one of those beers people wait in line for 2 hours to get. I refuse to wait in lines so I time my visits to limit line waiting.
 
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I found my top. It was hidden in one of the big, table-sized pieces of walnut. After some planing, here's what I got:

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It's not bookmatched, but since this will have a gap between the tops, I don't care! This piece looks hot. And the grain will match the contours of the body wings well.

View attachment 2857134(Not the greatest sample pic, but there's a lot of work to do still!)

I also managed to glue up the neck blank. Since the longest pieces I had weren't quite long enough for a full-on "neck-thru", this will be a deep set neck. But it will be mounted on a tone block and not be bolt on, so I think it functions about the same. And honestly, once you rout for a pickup, is it truly neck thru?

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Or, I could always make a false "butt end" of a neck through and it would appear fully through. But I'll see how my bridge ideas go before making that call.

Here's the full sized drawing (so far):

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That's it for today! Before the next time, I need to get a new router table. My home brew setups are not adequate for me anymore and this project basically will command it.

That is looking NICE!
 
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Three Floyds has a beer they made in collaboration with another brewery, Oil of Gladness

It's incredibly interesting in that when it first hits your tounge, you go Ahhhh, IPA, but after a little the IPA turns to a Bourbon Barrel type concoction. Never had anything quite like this!

It's yummy
 
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Tree House only sells at the brewery, so you'd have to drive to Central Mass (worth the trip :-D). This is one of those beers people wait in line for 2 hours to get. I refuse to wait in lines so I time my visits to limit line waiting.
Oh, it's one of THOSE beers. Bummer, I was looking forward to spotting it. But those kinds of beer are quite fun to have locally. My parents brought back some kind of beer like that from a trip to Lake Placid, and it was damn good.

Three Floyds has a beer they made in collaboration with another brewery, Oil of Gladness
It's incredibly interesting in that when it first hits your tounge, you go Ahhhh, IPA, but after a little the IPA turns to a Bourbon Barrel type concoction. Never had anything quite like this!
It's yummy
That really sounds intriguing. I'm a fan of bourbon as well as beer.
 
Three Floyds has a beer they made in collaboration with another brewery, Oil of Gladness

It's incredibly interesting in that when it first hits your tounge, you go Ahhhh, IPA, but after a little the IPA turns to a Bourbon Barrel type concoction. Never had anything quite like this!

It's yummy

sling-a-la-carte-get-picky-craft-beer-featuring-danny-trejo-large-5.jpg


In a stein, chalice or growler?
 
Another balmy Cleveland day and I got to spend it in my comfy basement.
The need for a more complex set of plans really reared its head today, so I drew up the "side plans". Well, part of them at least.

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Good thing I did, too! I was thinking my tone block section was good, but it was WAY too thick. So I managed to cut it down a little, for a more manageable thickness of the bass, as well as some weight reduction.
And speaking of that, what better area to add a chamber than the section that really doesn't need to be solid. So I hogged out a little bit of that and even left a little easter egg in there, for in case the bass ever gets totaled:

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And while I was at it, I glued up a possible headstock candidate:

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It's a match to the neck woods in the core, with sapele and a maple veneer. Once cut and glued up, this should make a pretty snazzy scarf joint.

More tomorrow!
 
I made a little progress on the neck today. The other day, I made a neck sled for a 12 degree cut on the bandsaw.

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After some test cuts, I found that the end of the cut yielded a hump, so I tried to fix that with the piece of wood... to no avail. But it wasn't terrible, I still had to sand the faces flat. That was tedious but not impossible.
If you want impossible, try gluing up the scarf joint without something to anchor the pieces together!
After an attempt with some stopping blocks and some other stuff that didn't work, I cleaned off the faces, waited for the glue to dry, sanded them flat again, mocked it up dry, but added 1/4" dowels to cut-off areas, THEN glued it. Much better!

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I was going to add layers and accent lines to the joint, but chickened out when the last one failed. So I figured I should keep it relatively simple for the moment. Just walnut-on-walnut (with mahogany stringers).

As for the fingerboard, I saw this piece of bocote and figured it would look pretty damn cool on this bass:

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Funny note: cutting bocote yields a bit of a dill pickle smell. Whodathunkit?
 
Today was a good day... no barking from the dog, no smog...
Wait, there was plenty of barking from the dogs. And there's no smog in Cleveland! Just icy, crappy snow.
No better excuse than to spend a day in the basement.

My concept on this build was to use a maple accent piece beneath the neck and above the walnut tone block. The idea is, cut a wedge shape on the maple, so the neck tilts, and since it's neck thru, that's the only way I could think of. So I glued the maple on yesterday, flat, then decided to cut the wedge in it, on the neck, finally sanding the wedge nice and flat (and wedged) so I could attach the tone block.

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What I should have done was to make another angle jig for the bandsaw. What I did was freehand the cut, then spend 2 hours sanding the damn thing flat. But this is about learning, and I done learned!

Speaking of learned, I learned my lesson about wedged wood slipping under pressure with glue. AND that using finish nails is fun for that, until you cut through one with the bandsaw. So I opted for shorty 1/4" dowels... or whatever the little sections of wood for joinery are called... dowelettes? Eh, whatever!

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You may think it's off, but I found the line in that figure that I wanted, plotted the center, then lined it up with the center of the neck. When it's ready, I'm going to cut the entire neck taper which will leave a nicely sandwichy thru-section. That's the plan at least.

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As for the wings, I'm being hindered by an ebay buy currently going wrong. I found the Kreg Router Table I wanted and this place had the best price. They had a good reputation, plenty of positive reviews, so I bought it... on the 4th. It said arrival by the 11th.
I checked the tracking a couple days after, "order processed at UPS". 4 days, 5 days, 8 days... no change.
They got an email the other day and said they'd look into it. I never heard back. And here it is, the 12th, no tracking, no table. I think I may need to get my money back and get a table elsewhere.

Sorry, tangent there. The reason I needed the table was my old setups were not as good as I'd hoped. The one I built in the corner was too short for neck work and had a scratchy MDF top that would screw upbodies when getting shaped. And my other home made solution table wasn't even close to square, so I couldn't cut a straight body wing or blank at all, without sanding like crazy after.
And I figured "Instead of wasting time and effort building a table that may not be great, GET A GOOD TABLE!"
Well, if I'd started that home brew on the 4th, I'd have at least a halfway decent table by now. Grrrr...

Again, sorry... tangent.

The body wings, I wanted to make sure I was able to cut out chambers, then plot the top in the correct position. I was going to do all that with perfectly squared jointer cuts, but figured that I could at least get things ready, then glue, then joint. So I plotted things out, using the full size drawing, the pencil marks, and artistic license.

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I made sure to plot the top for maximum figure. You can see the original spot, then the redraw. But I got my spot!
So I drew the chamber areas:

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Made some Reese's style chunks of sawdust:

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And then freehanded the rest, as well as using the pattern bit to make chambers:

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That should be enough to reduce weight, make a nice cavity, and the sides will support the mahogany accents.

Again, I used the dowels to line things up in waste areas. And when I get my clamps back from the neck, I can glue up the body wings.

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There's a plan B, C, and D if I don't get the router table soon. But things are lining up and I'm ready to get to the fun part of this: SCULPTING!
 
Such a pretty design. Too bad about the router table, but that’s life in the modern e-commerce world occasionally. My homemade router table is really just an insert for my Workmate. It’s okay, but one day I need to make a proper one...
 
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Thanks! I'm starting to get really excited to see this become a real bass.

As for the tables, yeah, you can get by with lesser equipment on some stuff. I have a small Porter Cable table I bought at a garage sale for $20 including the 1.75 hp router attached. But it's been a paperweight for me, as I'd just been using the table I made.
The last time I got bits from MLCS, I actually bought a table insert to build something, but opted for the full-on table because of the precision of it, as well as the fence for jointing. But I may end up at Home Depot for a piece of melamine and make myself a backup table for the mean time. The PC tabletop setup is pretty ragged and I had to make new fence wood for it, as well as shim the router to make it cut square. It's possible to do what I need to do with it... but I wanted the real deal so I didn't have to just "get by" anymore.
 
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Well, the router table was a bust. The terrible seller must have gotten sick of my emails because I got a refund. Wish I had a table... but I make due otherwise.

I started with the body wing plotting and glue up. But I chickened out on both at once, so I just glued up one side.

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And of course, couldn't resist another hidden message:

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With that setting up, I tackled the neck taper. This is one of the most frightening things for me, as I always seem to make mistakes. But I tried my hardest and secured as many things as I could. The beam I use for a straight edge, rock solid. Piece of wood, clamped to the table. And it went pretty well. Until I had to move a clamp to go further. Then this happened:

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I screamed and swore. My wife thought I may have cut off my finger, until she heard tools getting thrown around.
But hey... instead of a 42mm nut width, I had to go to a 40mm. No big deal.

I probably should have done the truss and carbon routs with the neck straight. If I had a ROUTER TABLE, that is. But I didn't. So I got out the guide pieces and managed to cut everything well enough for functionality.

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Then it was time to trim off some of the gratuitous headstock, tidy the neck/nut area a little, and of course, do a mock-up with the template.

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Despite that upper horn flourish on the template, I'm probably going to keep that straighter, so as not to completely bite the CT style. Unless someone can convince me otherwise, I think it'll look better smoothed out.

Tomorrow: The other glue-up, fingerboard measuring, more sanding... and probably coming up with a proper router table setup.
In the mean time:
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(I forgot I had this, not All Day, oops!)
 
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Not as bad as the first time I made the exact same mistake. I’m definitely a “learn from your mistakes” kinda guy, but sometimes it takes a few iterations, y’know?
 
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