I also built two of these cables over the past 1.5 months and mounted my IEM belt pack (Presonus HP2) to my pedal board. Both cables are 10ft long, and one is just a back up. I used 3/8” expandable loom/sheath for one and 1/4” for the other.
@drpepper was right, I had to remove the slightly bulky 1/4” Neutrik jack connector to fit the cable through the slimmer 1/4” sheath and solder it back on. No big deal, but thanks for pointing it out so I could be prepared!
I’ve done a handful of gigs and a few rehearsals with this new setup and am SO glad I got off my butt and built these. My headphone amp pack runs cleanly off my pedal board power supply (Truetone CS12), and it feels so light and freeing compared to wearing a belt pack. I’ve also had way less tugging on my ears. In fact, all tugging is completely gone where I used to get just a few light tugs each gig wearing my belt pack. No idea why, but I’ll take it! The best part is my setup is faster, and getting both my ears and bass on and plugged in is lightning fast compared to messing with my wired pack. Thanks to
@drpepper for starting this thread, offering pointers, and motivating me to do something I’ve been meaning to do for a few years, but just never made the time or effort.
A couple things I found that I’d suggest to anyone building these (sorry if they were mentioned already);
1.). Definitely measure out how far you want the guitar cable and headphone extension cable displaced from each other at the bass end, and then
tape them together at the end you plan to feed into the expandable loom. I didn’t do this on my first one and they came out the other end the wrong lengths. I was able to pull one end of the guitar cable while my 9-year old pulled the other end of the headphone cable to correct the slippage that occurred. (Not safe or ideal and I don’t think it would’ve worked with the tighter 1/4” loom.) For the second cable I just used one small piece of gaff tape to hold the two cables together at the end that fed into the loom and they came out the perfect length. Once it came out the other end I removed the tape and added shrink wrap.
2.) Some people mentioned taping or gluing the cables together multiple times throughout the cable length so they didn’t twist around each other, which would make it difficult to wrap the finished product. This wasn’t necessary. With both cables, even the one with the tighter 1/4” expandable loom,
you could twist the inner cables around each other while they’re inside the loom. I put shrink wrap on one end after I confirmed it was the right length, then proceeded to try and wrap the cable for storage. With each wrap I could feel where the two inner cables were fighting the wrap, and I could just twist them around each other through the loom to correct it until the entire cable wrapped up nice and clean. They’ve stayed in their positions since and I doubt they’ll ever move/twist on their own.
3.)
@drpepper mentioned
leaving the headphone jack inside the shrink wrap at the bass end instead of dangling out of it, and I highly recommend this as a MUST. (See pic) With that jack being secured to the cable, I can quickly and easily plug and unplug my IEM to the extension cable with one hand, and the headphone jack doesn’t flop around or move at all.
This has improved my performing life substantially!
headphone extension jack tucked inside the shrink wrap;
here you can see the IEM cable coming out from under my shirt and connecting behind my bass. No tugging, and I move around a fair bit, even lifting my bass neck straight up in the air. (I tried to position the IEM connection not too high, so it doesn't bare any of the weight of my shirt or lift it up for people to see my undersides.)
a birdseye view of the cables going into the tuner and Presonus belt pack on my board. I had no room on top, so mounted the pack at the front of my PedalTrain Jr. with some 3M Dual Lock. The 9V power comes right out the front of the board to the pack. It works great, as long as nobody kicks it!